Functional safety
Risk analysis and safety function design according to EN ISO 13849, from Performance Level calculation to final validation.
We design machine safety functions from risk assessment to final validation, according to the EN ISO 13849-1/2 standards. Every safety circuit (emergency stop, interlocks, guarded areas, speed monitoring) is calculated and documented with the Performance Level (PL) required by the application.
What the service includes
- Risk assessment according to EN ISO 12100
- Required Performance Level (PLr) calculation and verification of the achieved PL
- Design of hardwired safety circuits and safety-PLC platforms
- Drafting of the safety documentation to be included in the technical file (Machinery Directive and Machinery Regulation)
- Functional validation of the implemented safety measures
A machine-builder's approach
Functional safety is not treated as a separate compliance task, but as an integral part of mechanical and electrical design from the earliest stages, avoiding stop-gap fixes at commissioning time.
Electrical design and control panels
Control architecture, electrical schematics, control and power panels and bills of materials for machines and plants, per IEC/EN 60204-1 and the Machinery Regulation.
Learn more → 02PLC software and motion control
Automation logic, motion control and process regulation on all the main PLC platforms, from functional analysis to on-site commissioning.
Learn more → 04HMI, data and supervision
Operator interfaces, collection and historization of process data, supervision and line KPI dashboards: from the machine to decisions.
Learn more → 05Test benches and end-of-line testing
Automatic test benches and end-of-line test stations: data acquisition, test cycle execution, acceptance criteria and automatic reporting.
Learn more → 06Support, retrofit and consulting
Maintenance, retrofit and remote support on existing plants, including third-party ones, and technical support at the decisive stages: machine fleet assessment, specifications, independent verification during acceptance testing.
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