HMI, data and supervision
Operator interfaces, collection and historization of process data, supervision and line KPI dashboards: from the machine to decisions.
The operator interface is the point of contact between people and the machine, and data is where the plant becomes measurable. We design both: panels that are quick to read on the shop floor, and reliable data collection on which to build analysis and decisions.
Operator interfaces
A good HMI cuts downtime and operator errors: that is why we start from the real tasks of the operator and the maintenance technician, not from a copy of the process diagram.
- Page architecture and navigation, consistent across the whole machine
- Alarm and event handling: priorities, history, resolution guidance
- Recipes, parameters and user levels with their permissions
- Diagnostic and maintenance pages (I/O states, drives, network)
- Development on the main vendors' panels and runtimes and on web HMI (browser)
Data acquisition and management
Dashboards need reliable data first. We define which quantities to acquire and at what resolution, the link between the machine and higher-level systems (OPC UA, MQTT, SCADA, MES/ERP interfaces) and historization on a database. Batch traceability, process data and diagnostics collected in a structured, consistent way over time: the foundation of any analysis.
Supervision and dashboards
The layer that makes data readable: plant supervision, automatic reports and line KPI dashboards (availability, yield, downtime, energy consumption) that turn plant data into decisions.
Electrical design and control panels
Control architecture, electrical schematics, control and power panels and bills of materials for machines and plants, per IEC/EN 60204-1 and the Machinery Regulation.
Learn more → 02PLC software and motion control
Automation logic, motion control and process regulation on all the main PLC platforms, from functional analysis to on-site commissioning.
Learn more → 03Functional safety
Risk analysis and safety function design according to EN ISO 13849, from Performance Level calculation to final validation.
Learn more → 05Test benches and end-of-line testing
Automatic test benches and end-of-line test stations: data acquisition, test cycle execution, acceptance criteria and automatic reporting.
Learn more → 06Support, retrofit and consulting
Maintenance, retrofit and remote support on existing plants, including third-party ones, and technical support at the decisive stages: machine fleet assessment, specifications, independent verification during acceptance testing.
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