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HMI, data and supervision

Operator interfaces, collection and historization of process data, supervision and line KPI dashboards: from the machine to decisions.

The operator interface is the point of contact between people and the machine, and data is where the plant becomes measurable. We design both: panels that are quick to read on the shop floor, and reliable data collection on which to build analysis and decisions.

Operator interfaces

A good HMI cuts downtime and operator errors: that is why we start from the real tasks of the operator and the maintenance technician, not from a copy of the process diagram.

  • Page architecture and navigation, consistent across the whole machine
  • Alarm and event handling: priorities, history, resolution guidance
  • Recipes, parameters and user levels with their permissions
  • Diagnostic and maintenance pages (I/O states, drives, network)
  • Development on the main vendors' panels and runtimes and on web HMI (browser)

Data acquisition and management

Dashboards need reliable data first. We define which quantities to acquire and at what resolution, the link between the machine and higher-level systems (OPC UA, MQTT, SCADA, MES/ERP interfaces) and historization on a database. Batch traceability, process data and diagnostics collected in a structured, consistent way over time: the foundation of any analysis.

Supervision and dashboards

The layer that makes data readable: plant supervision, automatic reports and line KPI dashboards (availability, yield, downtime, energy consumption) that turn plant data into decisions.

Line KPI dashboard Production indicators, historical trends and comparison against shop-floor targets. DASHBOARD · LINE KPIs
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Let's talk about applying this to your plant.