The skills that work on the same plant.
From choosing the hardware to reading production data, from machines to process plants: the technical areas we build every project on.
Hardware architecture
Defining the control architecture before the first line of code: choice of controller, I/O modules, fieldbus and network topology, panel and component sizing.
Hardware chosen on the machine's real needs — cycle times, number of axes, diagnostics, room to grow — avoids bottlenecks that software cannot recover.
Control architecture and panels
PLC programming, PC-based
Structured development of automation logic per IEC 61131-3, with a PC-based approach: PLC, motion, communication and — where needed — vision and data processing on a single industrial controller.
We work on all the main PLC platforms on the market: the choice follows the project and the standards the customer already runs. PC-based architecture over EtherCAT remains our preference where performance and openness matter.
PC-based automation on a single controller
Systems control
Design of control loops — setpoint, controller, actuator, process, feedback — to make machines and plants stable, repeatable and responsive. Loop tuning and verification during commissioning.
This applies both to the discrete cycles of machines and to continuous process quantities: pressure, flow, temperature, humidity, level.
Control loop block diagram
Servo drive sizing and control
Selecting and sizing motors, drives and gearboxes from the machine's real load profile — not catalogue figures — and tuning position, velocity and current loops during commissioning.
Diagnostics on existing axes affected by vibration, noise or following-error issues.
Axis velocity profile
Safety systems design
Risk assessment per EN ISO 12100, required Performance Level calculation and design of safety functions compliant with EN ISO 13849 and IEC 62061, through to validation and the technical file.
Risk matrix and reduction
Data acquisition and management
Dashboards need reliable data first. We define which quantities to acquire and at what resolution, the link between machine and higher-level systems (OPC UA, MQTT, SCADA, MES/ERP interfaces) and historization to a database.
Batch traceability, process data and diagnostics collected in a structured way that stays consistent over time — the foundation any analysis rests on.
From the machine to higher-level systems
HMI, analysis and dashboarding
The layer that makes data legible: operator interfaces, automatic reports, analysis and line-KPI dashboards (availability, yield, downtime, consumption) that turn plant data into decisions.